Under the Mechanism Design and Control Portion, the two main components are:

 

Design & Analysis of a Star Parallel Mechanism for precise manipulation

In the past, when products are bulky and precision was not of high importance, serial link manipulators were often used. With the advancement of micro-miniaturization and motivation for higher precision, parallel mechanism becomes popular.

 

In this project, the degree of freedom required is 3 as the only the tip is of concerned. Thus, the Star Parallel mechanism with 3 dof is proposed. As precision is of high importance, the number of revolute joints will be minimized as much as possible to prevent backlash. Thus, flexure joints are used. To be cost effective, SLA is used to manufacture the manipulator.

 

 

Upon successful implementation of the parallel manipulator, a novel mechanism will be developed to manipulate and actuate the micro end-effector at the tip of the intraocular shaft. 

Successful implementation of this parallel star manipulator will see advancement in the nano-technology world. For example, the tip of a nano-manufacturing equipment can make use of this manipulator to compensate the erroneous motion due to vibration to achieve a better finish.

 

Control and Amplification of Piezoelectric Actuators

Piezoelectric (PZT) actuator is an excellent choice for our application because of their high bandwidth and high block force. However, a typical off-the-shelf piezoelectric actuator only has an effective stroke of 10-15 µm. To achieve a workspace of at least 100 µm in all principal directions, we need an actuation mechanism with 7-10 times of stroke amplification. Backlashes between mating mechanical parts and space constraint within a slender handheld instrument are a couple of the major design concerns.

Piezoelectric ceramic material has hysteresis of about 15% its total stroke, which is a major source of error when using it for micro-positioning/tracking applications. Hysteresis is a highly non-linear and complex phenomenon that causes problems in control, especially in high-frequency (>10 Hz) trajectory tracking application. We propose to implement a feedforward controller with inverse rate-dependent hysteresis model. We could model the hysteretic behavior off-line, and this model possesses a mathematical inverse, we could feedfoward this inverse model to linearize an open-loop controller to control the piezoelectric actuators. If sub-hundred nanometer of precision is desired, feedback sensors such as strain-gauges may be used to close the control loop. The challenge here is to balance the trade-off between added precision and the loss in system responsiveness.